{"id":6839,"date":"2021-09-04T15:20:26","date_gmt":"2021-09-04T13:20:26","guid":{"rendered":"http:\/\/www.technicalplast.com\/case-history-2\/"},"modified":"2023-05-18T21:58:46","modified_gmt":"2023-05-18T19:58:46","slug":"case-history-2","status":"publish","type":"page","link":"https:\/\/www.technicalplast.com\/en\/case-history-2\/","title":{"rendered":"Case history 2"},"content":{"rendered":"\t\t
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Metal Replacement<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Case History 2<\/h1>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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\n\t \t [ INDUSTRIAL MACHINERY SECTOR - FLANGE ]<\/span>\n\t \t

The customer's request<\/h2>\n\t \t <\/div>\n\t \t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Substitution of the current flange with an equal plastic component.<\/p>

Project goals:
> 50% reduction of the component cost
> 50% reduction of the production lead time
> 40% reduction of the component weight<\/p><\/div><\/div><\/div>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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The challenge<\/h2>\n\t \t <\/div>\n\t \t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Redesigning a component subjected to strong mechanical stress;
Realization of the component in a single production phase;
Reviewing the geometry and making the component stackable to optimize the packaging.<\/p><\/div><\/div><\/div>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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The solution<\/h2>\n\t \t <\/div>\n\t \t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Component re-engineering and functional control by FEM analysis;
Use of a carbon-reinforced technopolymer;
Integration of threaded inserts by overmoulding process;
Simple mould with recovery and reuse of the sprue on the production line.<\/p><\/div><\/div><\/div>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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The results<\/h2>\n\t \t <\/div>\n\t \t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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<\/p>\n\t\t\t\n\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\"Slide\"\n \n\t\t\t\t\t\t\t<\/rs-layer> \n\t\t\t\t\t\t\t<\/rs-layer> \n\t\t\t\t\t\t\t<\/rs-layer> \n\t\t\t\t\t\t\t<\/rs-layer> \n\t\t\t\t\t\t\t<\/rs-layer> \n\t\t\t\t\t\t\t<\/rs-layer>\t\t\t\t\t\t<\/rs-slide>\n\t\t\t\t\t<\/rs-slides>\n\t\t\t\t<\/rs-module>\n\t\t\t\t