{"id":6844,"date":"2021-09-04T15:27:35","date_gmt":"2021-09-04T13:27:35","guid":{"rendered":"http:\/\/www.technicalplast.com\/case-history-3\/"},"modified":"2023-05-18T21:59:21","modified_gmt":"2023-05-18T19:59:21","slug":"case-history-3","status":"publish","type":"page","link":"https:\/\/www.technicalplast.com\/en\/case-history-3\/","title":{"rendered":"Case history 3"},"content":{"rendered":"\t\t
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Metal Replacement<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Case History 3<\/h2>\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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\n\t \t [ TEXTILE INDUSTRY - THREAD GUIDE ]<\/span>\n\t \t

The customer's request<\/h2>\n\t \t <\/div>\n\t \t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Substitution of the current thread guide with an equal plastic component.<\/p>

Project goals:
\u00a0> 40% reduction of the component cost.
> 40% reduction of the component weight to increase the speed of the spinning head.
Ensure a design and color of the component that is suitable for a technological facility.
Ensure a high rigidity and wear resistance in the yarn passage area.
Rethinking of the component to simplify its maintenance\/replacement after the installation.
Rethinking of the component to allow an easy management of multiple versions and adjustment on the production line.<\/p><\/div><\/div><\/div>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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The challenge<\/h2>\n\t \t <\/div>\n\t \t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Redesigning a component subjected to strong mechanical stress and high wear;
Redesigning the component according to the additional functions required and the dimensional constraints
given by the geometry of the final product;
Finding a technopolymer with adequate functional and aesthetic characteristics;
Keeping the production costs as low as possible.<\/p><\/div><\/div><\/div>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Redesigning a component subjected to strong mechanical stress and high wear;
Redesigning the component according to the additional functions required and the dimensional constraints\u00a0 given by the geometry of the final product;
Finding a technopolymer with adequate functional and aesthetic characteristics; Keeping the production costs as low as possible.<\/p><\/div><\/div><\/div>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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The solution<\/h2>\n\t \t <\/div>\n\t \t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Re-engineering of the component: the new product has been divided into two components in order to
allow easy version changes and the possibility\/facility of regulations;
Formulation and development, in collaboration with the supplier, of a super polymer reinforced with
carbon fibers with the exact RAL color requested by the customer;
Integration of ceramic inserts in the yarn passage area through overmoulding process.<\/p><\/div><\/div><\/div>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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The results<\/h2>\n\t \t <\/div>\n\t \t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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<\/p>\n\t\t\t\n\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\"Slide\"\n \n\t\t\t\t\t\t\t<\/rs-layer> \n\t\t\t\t\t\t\t<\/rs-layer> \n\t\t\t\t\t\t\t<\/rs-layer> \n\t\t\t\t\t\t\t<\/rs-layer> \n\t\t\t\t\t\t\t<\/rs-layer> \n\t\t\t\t\t\t\t<\/rs-layer>\t\t\t\t\t\t<\/rs-slide>\n\t\t\t\t\t<\/rs-slides>\n\t\t\t\t<\/rs-module>\n\t\t\t\t